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ATS480 - The direct evolution of the ATS48

The Altivar Soft Starter ATS480 is the new generation of Schneider Electric soft starters, designed to meet the growing demands of industrial processes, critical infrastructure, and machines subjected to high mechanical stress. A direct evolution of the renowned ATS48, it combines ease of use, proven robustness, and connected intelligence, while natively integrating best practices in cybersecurity.

Thanks to its TCS torque control, wide power range (up to 900 kW), and ability to handle both normal-duty and heavy-duty applications, the ATS480 optimizes motor starts and stops while reducing mechanical wear, hydraulic overpressure, and electrical grid shocks.

EcoStruxure-compatible and easily integrated into modern automation architectures, it offers advanced diagnostic, monitoring, and maintenance capabilities through its digital tools, Ethernet/field communication modules, and dynamic QR codes.

Designed for modernization, the ATS480 replaces the ATS48 identically, while introducing new features: secure firmware updates, expanded connectivity, power options, and a reinforced design for harsh environments. It is therefore a sound long-term investment, capable of improving plant availability and extending the lifespan of motor equipment.

Main Features

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Main Features

Integrated Functions

Torque control
Managed acceleration/deceleration
Advanced protections
Monitoring
Bypass
Braking
Multi-motor
Preheating
Smoke extractor
Modbus RTU via 2 RJ45 ports

Key Technical Features

Power Range & Electrical Performance

Voltage: 208 to 690 V, a single product covers the entire range.
Current: 17 to 1200 A
Motor Power: Up to 900 kW (1200 HP)

Normal Duty

Starting current 3–4 x In
Standard applications (pumps, fans, conveyors)

Heavy Duty

High starting current
Demanding applications (mills, crushers, presses)

Torque Control System (TCS)

Controlled acceleration and deceleration
Reduced hydraulic and mechanical shocks

Starting currents

Up to 700% of motor current without tripping

Braking functions

Controlled deceleration
Dynamic braking
DC injection until complete stop

Start boost

Unsticks stuck loads/friction

Integrated cybersecurity

Compliant with IEC 62443 best practices:

User authentication
Access control by channel Access restrictions
Limited ports and services
Event logging (500 logs)
Firmware signed and verified at startup

Typical applications of the ATS480 soft start

The Altivar Machine ATS480 is compatible with a wide variety of machines and processes:

Sectors

Water & Wastewater
Oil & Gas
Mining, Minerals, Metals
Food Processing
Marine
Industrial Machinery

Types of Machines

Pumps (centrifugal, piston, high inertia)
Fans, Blowers
Compressors (screw, piston, centrifugal)
Conveyors
Crushers, Mills
Agitators / Mixers
Presses, Saws
Applications requiring high inertia or high starting torque

Setup & Configuration Tools

The Altivar ATS480 Process

Available Parameters

Acceleration time / Deceleration time
Boost level
Start type
Fault reset
Built-in automatic bypass

Tools available

Useful Resources

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Advantages

The ATS490 provides several key customer benefits:

Exclusive TCS Algorithm – Torque Control System

Extremely smooth starts and stops,virtually eliminates hydraulic water hammer, reduces mechanical shocks → extended motor and load life.

Wide power range with a single product

A single ATS480 covers 208 to 690 V

➡️ Less inventory, less logistical complexity.

Direct replacement for the ATS48 — without modifying the existing installation

Same dimensions, same mounting points, same parameters, same machine behavior.

➡️ Instant retrofit, unique on the market.

Options and Compatible Accessories

Communication modules
SUB-D terminal block
Door interfaces
Line inductor terminals
Protective covers

Displays: Graphic display (optional) with dynamic QR code and configuration copies.

*At Tradelco Inc., we distribute the full range of Schneider Electric frequency inverters, including the Altivar ATS130, Altivar ATS430, Altivar ATS480 and Altivar ATS490, along with local technical support, customized cabling solutions and integration services for all your industrial automation applications.

A QR Code That Makes the Difference

The ATS480 soft starter incorporates a particularly efficient diagnostic system, designed to reduce downtime, facilitate maintenance and speed up troubleshooting, even for non-expert users.

When you scan the QR code with the Schneider Electric Customer Care mobile app (using your smartphone or tablet), it automatically provides:

An explanation of the fault or alert
Possible causes
Recommended corrective actions
A direct link to the corresponding technical documentation
Contact details for Schneider Electric support or your local distributor

Altivar ATS480 – Designed for Industrial Cybersecurity

Security by Design – Reliability, Protection, and Performance

The ATS480 was designed from the ground up to meet the requirements of the IEC 62443 standard, making it one of Schneider's starters with integrated, industrial-grade cybersecurity. It protects the installation against human error, mishandling, and unintentional intrusions—which account for 60% of industrial cyber incidents.

A real advantage!

The ATS480 cybersecurity system delivers:

👉 Increased availability (fewer human errors, fewer incidents)

👉 Enhanced protection (locked ports, firmware, traceability)

👉 Greater control (monitored users, auditable actions)

👉 Greater compliance (IEC 62443-ready)

It's a "secure by design" starter—a true competitive advantage for modern industrial sites.

User management and authentication

The ATS480 integrates a secure embedded web server (HTTPS).

Every connection—from a PC, tablet, or mobile device—is encrypted using the TLS 1.2 protocol.

Your exchanges are protected against:

Data interception
Unauthorized modifications
Browser or script-based intrusions

➡️ Access is granted only via administrator ID and password, with full user rights management.

Port, Service, and Protocol Restrictions

The starter software implements security hardening practices:

Enabling/disabling ports (USB, Ethernet, Modbus, etc.)
Enabling/disabling protocols (Modbus TCP, SNMP, DHCP/BOOTP, etc.)
Blocking or restricting sensitive services (e.g., SNMP)
Automatic logout after a configurable period of inactivity

➡️ The product drastically reduces the attack surface.

Security Event Log

The ATS480 automatically records all security-related actions:

Logins/logouts
Unauthorized access attempts
Setting changes
Firmware updates

Configuration changes Log features:

Up to 500 recorded events Precise timestamp
Alert when log memory is running
low Internal battery (10-year lifespan) to preserve logs in case of power outage, with low battery alert

➡️ The log provides true activity traceability, essential for cybersecurity audits.

Secure Firmware (Authenticity Verified)

Critical Certified Function:.

Digitally signed firmware with Schneider Electric cryptographic
Certificate Automatic authenticity verification before installation
Verification upon each power-up
Updates restricted to authorized users All updates logged in the security log

➡️ Cannot install modified, corrupted, or unofficial firmware.

Secure Communication in an Industrial System

Via optional Ethernet modules, the ATS480 supports modern, controlled network services:

SNMP, SNTP, DHCP/BOOTP, IPv6
Local web server (Ethernet module)
FDR (Automatic Device Replacement)

All these services can be enabled or disabled according to the industrial site's security policy.

IEC 62443 Compliance

The ATS480 is explicitly designed to comply with the uses and best practices of the IEC 62443 standard (OT/industrial security).

This compliance covers:

Access control
Traceability
Firmware integrity protection
Access surface hardening
User management

➡️ The ATS480 integrates seamlessly into secure industrial architectures.

Export/Import of Security Settings Cybersecurity

Settings can be:

Exported to a secure file
Replicated across multiple ATS490s

➡️ Perfect for industrializing multi-site installations and ensuring a uniform configuration.

Compatible Cybersecurity Tools

EcoStruxure Automation Device Maintenance
Massive and secure firmware updates Access control during operations

SoMove (with DTM)

Complete cybersecurity module
configuration Security log viewing
Settings export/import

Summary Table

Category	Technical and Commercial Details
Category Full Model Name	Technical and Commercial Details Altivar ATS480 – high-performance three-phase soft starter for asynchronous motors, Schneider Electric industrial range.
Category Operating Principle	Technical and Commercial Details Soft starting and soft stopping via voltage or torque control. Advanced Torque Control System (TCS) for precise control. Adjustable inrush current limitation. Integrated motor protection: thermal, overload, underload, stall. Automatic monitoring of motor and supply conditions. Real-time supervision of torque, current, voltage and internal temperature.
Category Motor Power Range	Technical and Commercial Details Depending on model and voltage: from 4 kW to over 900 kW. Rated current range: 17 A to 1250 A. Available in Normal Duty and Heavy Duty versions.
Category Voltage & Supply	Technical and Commercial Details Motor voltage: 208 to 690 V AC, three-phase. Frequency: 50/60 Hz. Control supply voltage: 110–230 V AC depending on model. Extended voltage tolerance for industrial environments.
Category Main Product References	Technical and Commercial Details ATS480D22Y — 22 A ATS480D38Y — 38 A ATS480D47Y — 47 A ATS480D75Y — 75 A ATS480D88Y — 88 A ATS480C25Y — 250 A ATS480C32Y — 320 A ATS480C48Y — 480 A ATS480C66Y — 660 A ATS480C90Y — 900 A ATS480C11Y — 1080 A ATS480C14Y — 1250 A
Category Typical Performances	Technical and Commercial Details Starting current up to 450–700% of rated current. Adjustable acceleration and deceleration ramps. Boost function for heavy start applications. High-accuracy internal measurements (current, voltage, power). Low thermal losses thanks to built-in bypass.
Category Mechanical Characteristics	Technical and Commercial Details Operating temperature: –25 °C to +60 °C (with derating). Altitude: up to 4000 m (with derating). Protection rating: IP00 or IP20 depending on model. Vertical mounting, industrial-grade chassis. Optimized cooling for intensive operation. Suitable for harsh environments (3C3, 3S3).
Category Integrated Functions	Technical and Commercial Details Torque Control System (TCS). Motor pre-heating function. Automatic wiring and motor check. DC injection braking. Electrical measurements: voltage, current, power, energy. Thermal overload protection. Smoke Extraction mode for emergency ventilation. Optimized modes for pumping and HVAC.
Category Accessories & Options	Technical and Commercial Details Graphic HMI terminal. Remote mounting kits for HMI. Communication modules: Modbus TCP, EtherNet/IP, PROFINET, PROFIBUS, CANopen. Line and network inductors. Replacement fan kits.
Category Typical Applications	Technical and Commercial Details Pumps (wastewater, irrigation, booster pumps). Ventilation and HVAC systems. Industrial compressors. Crushers, grinders, mixers. Conveyors and material handling systems. High-inertia applications.
Category Standards & Certifications	Technical and Commercial Details IEC/EN 60947-4-2 EMC Class A or B depending on model Certifications: CE, UL, CSA, EAC, CCC RoHS compliant Environmental Product Profile (PEP)
Category Customer Benefits	Technical and Commercial Details High durability and robust industrial design. Reduced mechanical stress on equipment. Integrated energy monitoring. Ideal for modernization of existing installations. Built-in cybersecurity features. Wide communication options for IIoT and automation integration.
Category Position in Schneider Range	Technical and Commercial Details ATS01 – simple soft start, up to 15 kW ATS130 – compact version, up to 55 kW ATS430 – industrial standard, up to 400 kW ATS480 – high performance, up to 900 kW+
Category Commercial Summary	Technical and Commercial Details The Altivar ATS480 is Schneider Electric’s most advanced soft starter, delivering reliable motor control, extensive built-in protection, high power capability and seamless integration in modern industrial automation environments.

Product Comparison

Soft Starter	Target Use	Voltage	Phase Control	Motor Capacity	Primary Features	Connectivity	Applications
Soft Starter ATS130	Target Use Compact and economical starter for simple OEM machines	Voltage 200–480 V three-phase	Phase Control Two-phase control (2 controlled phases)	Motor Capacity 11 to 55 kW (15 to 75 HP)	Primary Features Two-phase control with integrated bypass Boost and soft stop functions No fan (optional cooling fan) EverLink™ maintenance-free terminals	Connectivity 24 VDC control terminals, LED status indicators	Applications Pumps, fans, conveyors, simple compressors
Soft Starter ATS430	Target Use Enhanced starter for light to medium processes	Voltage 200–600 V three-phase	Phase Control Three-phase control (3 controlled phases)	Motor Capacity 11 to 315 kW (15 to 400 HP)	Primary Features Three-phase control with advanced protections Torque and current limitation Integrated LCD keypad and menu navigation Built-in bypass and motor protection	Connectivity Modbus RTU, analog I/O, optional communication cards	Applications Pumps, HVAC, compressors, material handling
Soft Starter ATS480	Target Use Smart and connected starter for industrial applications	Voltage 208–690 V three-phase	Phase Control Full three-phase control with advanced microcontroller	Motor Capacity 11 to 900 kW (15 to 1200 HP)	Primary Features Full three-phase control with advanced motor protection Embedded HMI with diagnostics and event logging Flexible torque control and customizable soft stop IoT connectivity and energy monitoring	Connectivity Modbus TCP, Ethernet/IP, EcoStruxure™ ready	Applications Industrial pumps, compressors, conveyors, automated systems
Soft Starter ATS490	Target Use High-performance starter for heavy-duty and digitalized processes	Voltage 200–690 V three-phase	Phase Control Digital three-phase control with intelligent supervision	Motor Capacity 15 to 1200 kW (20 to 1600 HP)	Primary Features Advanced IoT integration and process automation High overload capacity and motor diagnostics Predictive maintenance and event traceability Full EcoStruxure™ integration and digital twin ready	Connectivity Advanced IoT integration and process automation High overload capacity and motor diagnostics Predictive maintenance and event traceability Full EcoStruxure™ integration and digital twin ready	Applications Heavy industry, mining, water treatment, energy systems

Product comparison

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ATS480 - The direct evolution of the ATS48

Main Features

Integrated Functions

Key Technical Features

Typical applications of the ATS480 soft start

Setup & Configuration Tools

Advantages

Options and Compatible Accessories

A QR Code That Makes the Difference

Altivar ATS480 – Designed for Industrial Cybersecurity

Security by Design – Reliability, Protection, and Performance

A real advantage!

User management and authentication

Port, Service, and Protocol Restrictions

Security Event Log

Secure Firmware (Authenticity Verified)

IEC 62443 Compliance

Export/Import of Security Settings Cybersecurity

Summary Table

Product Comparison

Electrical Surges? Never Again

Learn more about safety Switches with a simple click

Discover how inverters and starters transform the performance of your motors

Electrical Surges? Never Again

Learn more about safety Switches with a simple click

Discover how inverters and starters transform the performance of your motors

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